Chronic Achilles Rupture

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EXPERT PATIENT GUIDE · LONDON & NORTH LONDON

Chronic Achilles Tendon Ruptures

A comprehensive patient guide by Mr Matthew Welck, Consultant Orthopaedic Foot & Ankle Surgeon, Royal National Orthopaedic Hospital (RNOH) Stanmore and UCL — London, UK.

At a Glance: Chronic Achilles Tendon Rupture

ConditionA tear of the Achilles tendon that has gone untreated or unhealed for more than 4–6 weeks.
Who It AffectsMost common in men aged 30–40; often missed at the time of injury (10–25% of acute tears are undiagnosed).
Main CauseA missed or neglected acute rupture; the torn ends pull apart and scar over, leaving a gap.
Key SymptomsWeakness pushing off, difficulty standing on tiptoes, a gap you can feel, a change in the way you walk, and a thinner calf.
DiagnosisAn examination in clinic (a calf-squeeze test), plus ultrasound and MRI scans to measure the gap.
ClassificationSurgeons group the injury by the size of the gap: Type 1 (0–2 cm), Type 2 (2–5 cm), Type 3 (over 5 cm).
Surgical OptionsEnd-to-end repair, V-Y lengthening, gastrocnemius turndown, FHL tendon transfer, reconstruction using a donated tendon (allograft) or a modern man-made graft.
RecoveryUsually 9–12 months to full recovery. Gentle, protected movement early on is now encouraged.
SpecialistMr Matthew Welck — Consultant Foot & Ankle Surgeon, RNOH Stanmore & UCL, London. matthewwelck.com

01

What Is a Chronic Achilles Tendon Rupture?

The Achilles tendon is the largest and strongest tendon in the body. It connects your calf muscles (the gastrocnemius and soleus) to your heel bone (calcaneus) and is essential for walking, running, jumping and pushing off the ground.

When the Achilles tendon tears, it is called a rupture. If a rupture is not treated within the first four to six weeks, it is described as a chronic Achilles tendon rupture. Over this time the torn ends draw apart, the gap fills with weak scar tissue, and the calf muscle begins to shorten and waste away. This makes a chronic rupture harder to repair than a fresh one, which is why it is important to be seen by a specialist.

A surprising number of Achilles ruptures are missed at the time of the injury — up to one in four are not picked up straight away — so it is not unusual for people to come and see us weeks or months later, still feeling weak. Being seen by a Consultant Foot & Ankle Surgeon such as Mr Matthew Welck in London gives you the widest choice of repair options.

02

How Common Is It?

The Achilles is the most frequently ruptured tendon in the body, and it has become more common over recent decades as more adults stay active into middle age. Acute ruptures most often occur in men aged 30 to 40 during sport or sudden exertion.

Why it matters: Because the early signs can be subtle, an estimated 10–25% of fresh ruptures are missed when someone is first seen. These missed tears are where most chronic ruptures come from — so a chronic rupture is best thought of not as a rare condition, but as a common injury that was missed or under-treated at the time.

03

What Causes a Chronic Achilles Rupture?

A chronic rupture usually develops for one of the following reasons:

  • Missed diagnosis — the original tear was thought to be a sprain or calf strain and was never treated
  • Late diagnosis — help was not sought until weeks after the injury
  • Treatment in a boot that did not work — the tear healed in a poor position
  • Re-rupture — a previously healed or repaired tendon that tears again

Whatever the trigger, the underlying problem is the same. Once the tendon ends separate, they pull apart and are joined only by weak, disordered scar tissue. The longer this is left, the bigger the gap becomes and the more the calf muscle wastes away — and both of these affect which operation is best for you.

04

What Are the Symptoms?

Compared with a fresh rupture, a chronic rupture is often less painful but has a bigger effect on what you can do. Typical features include:

  • Weakness pushing off — difficulty walking briskly, climbing stairs or standing on tiptoes
  • Inability to perform a single-leg heel raise on the affected side
  • A gap or dip you can feel in the line of the tendon (although scar tissue may fill this in)
  • A thinner, wasted calf
  • An altered, flat-footed or limping gait
  • Fatigue and aching in the calf after activity

Many people manage for months, but it is the ongoing weakness and limp that usually bring them to see a specialist.

05

What Investigations Might You Need?

Diagnosis involves listening to your history, examining you, and using scans to measure the gap and plan the repair:

  • Clinical examination — including the Simmonds (Thompson) calf-squeeze test: if the tendon is torn, squeezing the calf will not move the foot. We also look at how the foot sits at rest
  • Ultrasound — a quick scan that shows the tear and can measure the gap while your ankle is moved
  • MRI scan — the most detailed test. It shows the size of the gap, how healthy the tendon ends are and, importantly, whether the calf muscle has become fatty and wasted after a long delay

MRI is especially useful in long-standing cases, because fatty change in the calf muscle may affect whether another tendon is used to support the repair.

06

Non-Surgical Treatment

Non-surgical management has a limited but real role in chronic ruptures. It is usually chosen for people who are older, less active, or not well enough for surgery, or who have adapted well and do not need to do a great deal on their feet.

  • A made-to-measure brace or ankle splint (an ankle-foot orthosis, or AFO) to support push-off and help you walk better
  • A heel raise inside the shoe, to reduce the work the tendon has to do
  • Physiotherapy to build up as much calf and leg strength as possible

It is only fair to be clear about the trade-off: without surgery, a large gap will not close and your calf will stay weaker. For active patients seeking a return to sport or a normal walking pattern, surgical reconstruction is usually recommended. We talk every option through openly and decide together.

07

Surgical Options for Chronic Achilles Rupture

The best operation depends mainly on the size of the gap between the tendon ends once the scar and unhealthy tissue have been cleared away. Surgeons use a standard grading system based on gap size as a guide, and the tendon ends are always trimmed back to healthy tissue first.

End-to-End Repair (small gaps, up to ~2 cm)

When the gap is short, the two healthy ends can be stitched straight back together, keeping your natural anatomy. This gives an excellent result, but is only possible when the gap is small — and it is often bigger than expected once the scar tissue has been removed.

V-Y Lengthening / Gastrocnemius Advancement (medium gaps, ~2–5 cm)

For medium-sized gaps, the tough tendon sheet at the top of the calf muscle is lengthened and slid down to bridge the gap, without changing the tendon where it is repaired. Gaps of several centimetres can be closed this way, although it needs a larger incision and can leave the calf weaker.

Gastrocnemius Turndown

A flap of the tough sheet of tissue covering the calf muscle (fascia) is folded down over the gap to rebuild the tendon. Because this sheet on its own is weaker than tendon, it is often combined with moving another tendon across, to lower the risk of the repair tearing again and to restore push-off strength.

Flexor Hallucis Longus (FHL) Tendon Transfer

The FHL is the tendon that bends the big toe and is the second strongest ankle flexor. It works at the same point in the walking cycle as the calf, which makes it a suitable partner for the Achilles. It can be moved to the heel bone to power push-off — either on its own for large gaps, or to strengthen another repair. It is especially useful when the calf muscle has wasted. The trade-off is that the big toe is a little weaker afterwards; most people hardly notice this, but it is considered carefully in high-level runners and jumpers.

Allograft & Synthetic-Graft Reconstruction

For large gaps, a donated tendon (allograft) or a modern man-made graft can bridge the gap, which avoids the drawbacks of moving one of your own tendons. Newer man-made implants are woven through the tendon to give strength straight away while the tendon heals naturally, allowing smaller incisions and earlier movement. The technique is chosen to suit your gap size, the quality of your tissue and how active you are.

Patients preparing for surgery may find our downloadable Preparing for Foot & Ankle Surgery guide (PDF) and the Guide to Risks of Ankle & Hindfoot Surgery (PDF) a helpful next step.

08

Recovery & Rehabilitation

Because the injury is long-standing, full recovery usually takes 9 to 12 months. Modern rehabilitation encourages early, protected movement, which improves the final result without making it more likely that the repair will tear again. A typical pathway is:

  • Weeks 0–2: a splint or cast, and keeping your weight off the leg to protect the repair
  • Weeks 2–6: a walking boot with heel wedges, starting gentle movement with guidance
  • Weeks 6–10: putting more weight through the leg, with the wedges gradually taken out as movement returns
  • From about 10 weeks: coming out of the boot into supportive shoes and building strength
  • Later on: returning to higher-impact activity once you can do repeated heel raises and hops on one leg

Your rehabilitation is supervised by specialist physiotherapists and is tailored to the operation you have had.

09

Why Choose Mr Welck?

Mr Matthew Welck is a Consultant Orthopaedic Foot & Ankle Surgeon at the Royal National Orthopaedic Hospital (RNOH) Stanmore — a specialist orthopaedic hospital — and Honorary Associate Clinical Professor at UCL.

He runs a specialist practice devoted entirely to problems of the foot and ankle, with particular expertise in complex reconstruction, revision surgery, sports injuries and total ankle replacement. He has written more than 50 published research papers, has completed two specialist fellowships including training abroad, and remains active in research. Patients are seen from across London, the UK and overseas.

Patients are assessed across North and Central London with quick access to ultrasound, MRI and weight-bearing CT scans. All of the options are discussed with you, and a plan that suits you is agreed together. Visit matthewwelck.com to learn more.

10

Frequently Asked Questions

What is the difference between an acute and a chronic Achilles rupture?

An acute rupture is a fresh tear, usually treated in the first few weeks. A rupture becomes ‘chronic’ when it has been left untreated for more than four to six weeks — the torn ends pull apart, scar tissue forms and the calf begins to waste away, which makes the repair more complex.

Can a chronic Achilles rupture heal without surgery?

A large gap will not close on its own. A brace and physiotherapy can help people who are less active or not well enough for surgery, but if you are active and want to get back to sport or walking normally, you will usually need surgery.

How is the size of the gap measured?

Ultrasound and MRI scans are used to measure the gap. MRI also shows whether the calf muscle has become fatty and wasted, which helps decide whether another tendon is needed to support the repair.

What is an FHL tendon transfer?

The flexor hallucis longus (FHL) is the big-toe tendon and the second strongest ankle flexor. It can be moved across to the heel to restore push-off strength, either on its own or to strengthen a repair. Most people cope very well with the slight loss of big-toe strength.

How long is the recovery after chronic Achilles reconstruction?

Full recovery typically takes 9 to 12 months. Early, protected movement is now encouraged to improve the final result, with a step-by-step return to walking, then strengthening, then higher-impact activity.

Will I be able to return to sport?

Many patients return to recreational and sporting activity after reconstruction, although the exact outcome depends on the size of the original tear, the operation used and your rehabilitation. This is discussed openly at your consultation.

Where can I see Mr Matthew Welck for Achilles surgery in London?

Mr Welck consults across North and Central London. NHS patients are seen at the Royal National Orthopaedic Hospital (RNOH) Stanmore. Private appointments can be booked on 07547 395 270 or by emailing secretary@matthewwelck.com.

11

Book a Consultation

If you have ongoing calf weakness, difficulty standing on tiptoes, or you think an Achilles rupture may have been missed, seeing a specialist can make a real difference to your outcome. Being seen early by an expert gives you the widest choice of repair options and the best long-term result.

Book a private or NHS consultation with Mr Matthew Welck, Consultant Foot & Ankle Surgeon.




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